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Mechanical design

Motorised wheelbarrow

A motorised wheelbarrow built by hand in three weeks — reconditioned e-scooter drive, comfortable for users from 1.5 m to 1.9 m.

Year
2024
Category
Mechanical design
Tools
Hands-on fabricationWeldingErgonomic design
01

The problem

On Cameroon's building sites and farms, a manual wheelbarrow demands heavy, sustained effort — it tires workers fast and excludes anyone with less upper-body strength. The brief: a motorised wheelbarrow that's easy and comfortable to use across heights from 1.5 m to 1.9 m, on a tight budget, and with no 3D modelling or simulation tools available.

02

The approach

Purely hands-on engineering — welding, cutting and assembling the frame from measurement and iteration, with no CAD or FEA to fall back on; every decision made physically and corrected in the workshop. A three-week sourcing hunt landed a reconditioned e-scooter motor with a pre-mounted 35–40 cm wheel, ideal for the height range. When a collaborator, Badou, flagged that shorter users were poorly served and an adjustable mechanism blew the budget, the fix was to enlarge the wheel diameter — raising the whole frame just enough. A constraint became a design principle.

03

The result

Completed in three weeks and validated as comfortable for men from 1.75–1.90 m and women from 1.50–1.90 m, the motor cutting operator effort and extending working time well beyond a manual barrow. The real lesson was about tool scope: a CAD-and-simulation route would have added four to six weeks here for no proportional gain. The right tool is the one the job actually needs.

Technical documentation

Complete 2D assembly drawing
Wheel, shaft and drive-organ assembly
Chassis assembly drawing
Motor assembly — exploded view
3D model — full assembly
3D model — detail view
Motor components — view 2
Motor components — view 1

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